Job Description

Senior Harnessing Manufacturing Engineer

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Senior Harnessing Manufacturing Engineer

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This range is provided by Pivotal. Your actual pay will be based on your skills and experience talk with your recruiter to learn more.

Base pay range

$117,000.00/yr - $150,000.00/yr

Additional compensation types

Annual Bonus

Pivotal is the leader in the emerging market of electric Vertical Takeoff and Landing (eVTOL) aircraft. We design, develop, and manufacture light eVTOL aircraft and are renowned for the BlackFly, the first light eVTOL to fly manned missions and enter the consumer market.

Efficient, compact, and simple, Pivotal vehicles are designed for a wide range of consumer, public service, and defense applications. Our distinctive tilt-aircraft architecture and scalable platform have been in development, preparing to enter the market for over 10 years. We recently announced our next-generation aircraft, the Helix, planned for general release and scalable production in 2025.

Mobility is one of the most highly-valued areas of technology investment today. This is the right company, in the right space, the right strategy, at the right time. We invite you to join our amazing team and grow with us.

About the Job

The Senior Harnessing Manufacturing Engineer will lead the assembly, testing, and integration of wire harnesses and printed circuit board assemblies (PCBAs) for both R&D and production of eVTOL aircraft. This role involves partnering closely with design engineering teams to ensure a robust design process, facilitating seamless and high-quality production of harnesses and PCBAs. You will take ownership of manufacturing processes, including overseeing contract manufacturers and managing internal production teams to deliver aerospace-grade harnesses and PCBAs. This includes responsibility for all factory-floor processes, tooling, and continuous improvement initiatives.

Additionally, you will provide strategic oversight for integration planning and operations, including vehicle routing, harness installation, and electrical connections. You will serve as a key technical leader, guiding production and integration efforts while maintaining a relentless focus on quality and precision.

The ideal candidate brings extensive experience in aerospace harness and PCBA manufacturing, a proven track record of establishing and sustaining production processes with an emphasis on quality and reliability, and meticulous attention to detail. If leading end-to-end manufacturing for space-bound systems, driving innovation, and taking ownership of mission-critical hardware excites you, this is the role for you.

Responsibilities

• Design, optimize, and validate cable harness manufacturing processes, ensuring compliance with industry standards (e.g., IPC/WHMA-A-620)
• Collaborate with design and engineering teams to ensure manufacturability of cable harness assemblies
• Develop detailed work instructions, tooling, harnessing form boards and testers, process flow diagrams, and quality control plans for cable harness assembly
• Troubleshoot production issues and implement corrective actions to meet quality and delivery targets
• Work with harnessing suppliers to resolve build and timeline issues and ensure the product meets safety and quality standards

Electronics Manufacturing

• SupportProvide engineering support for the assembly and testing of PCBAs, batteries, and related electronic components
• Collaborate with suppliers to resolve technical challenges and improve component reliability
• Contribute to the design-for-manufacturing (DFM) and design-for-testability (DFT) initiatives for electronic assemblies

Process Improvement and Optimization

• Implement Lean Manufacturing principles to improve process efficiency, reduce waste, and enhance productivity
• Conduct time studies, capacity analysis, and root cause analysis to support continuous improvement initiatives
• Lead efforts to implement advanced manufacturing technologies and automation solutions

Compliance and Documentation

• Ensure all manufacturing processes comply with relevant aerospace and industry standards
• Maintain detailed documentation, including engineering change orders (ECOs), work instructions, and process validation reports
• Support audits and certifications related to AS9100, ISO9001, and other quality systems

Cross-Functional Collaboration

• Partner with design, quality, and supply chain teams to address production challenges and ensure seamless transitions from prototype to full-scale production
• Experience with Design for Manufacturability (DFMA) of electronics and harnessing hardware
• Train and mentor production staff and junior engineers on best practices and technical skills with regards to cable harnessing and electronics

Qualifications

• Bachelors degree in Aerospace Engineering, Mechanical Engineering, Electrical Engineering, or a related field
• 5+ years of hands-on experience in manufacturing engineering, with a focus on cable harnessing and electronics assembly
• Deep understanding of materials used in harness and PCBA manufacturing, including wire types, connectors, epoxies, PCB design considerations, electrical components, board conformal coating materials and application methods, and soldering techniques for various applications
• Worked in an R&D environment bringing a product from concept to production
• Experience successfully tackling multiple high-priority tasks
• Aerospace or defense industry experience is strongly preferred
• Proficiency in CAD software (e.g., 3DX Systems, Catia v5) and harness design tools
• Familiarity with industry standards such as IPC/WHMA-A-620, IPC-A-610, J-STD-001, SAE AS 50881 and AS9100
• Experience with process validation tools such as PFMEA, SPC, and Control Plans

Bonus Qualifications

• Masters degree in related discipline, Aerospace Engineering, Mechanical Engineering, Electrical Engineering, etc
• IPC-620 certification
• Interested in working in the eVTOL industry
• Knowledge of Part 103 requirements
• Basic programming or scripting skills for automation and testing equipment is a plus

Attributes aligned with Core Values

• Demonstrates a proactive safety mindset by embedding safety into daily operations, identifying and mitigating risks through assessments and training, encouraging open dialogue on safety concerns, and continuously improving protocols to ensure a safe work environment.
• Puts customers at the center of every action by deeply understanding their challenges, delivering exceptional value, and striving to exceed expectations to support their success as our core purpose.
• Actively seeks and values diverse stakeholder perspectives, builds cross-functional relationships, and fosters trust through empathetic, fact-based communicationcommitting to shared decisions for the greater good.
• Drives results with clarity and purpose by focusing on what matters most, adapting to change, taking initiative, and owning outcomes while aligning actions with a clear understanding of success at every level.
• Navigates ambiguity with resilience and bold thinking, challenges the status quo, and combines innovative ideas with practical best practices to overcome obstacles and drive progress.
• Fosters a high-performance culture grounded in respect, professionalism, and supportbalancing high expectations with a healthy, collaborative environment and being a trusted, dependable teammate.

Applicants must be eligible for employment in the United States and willing to work onsite at our HQ office in Palo Alto, CA.

Pivotal offers a comprehensive benefits package, including medical, dental, vision, and 401k plans.

Pivotal is an Equal Opportunity Employer. Pivotal does not discriminate on the basis of race, religion, color, sex, gender identity, sexual orientation, age, non-disqualifying physical or mental disability, national origin, veteran status or any other basis covered by appropriate law. All employment is decided on the basis of qualifications, merit, and business need.

Seniority level

• Seniority level

  Mid-Senior level

Employment type

• Employment type

  Full-time

Job function

• Job function

  Manufacturing and Engineering

• Industries

  Aviation and Aerospace Component Manufacturing

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Inferred from the description for this job

Medical insurance

Vision insurance

401(k)

Disability insurance

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